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How Insurance Pricing Is Quietly Reshaping the RoRo Trade

By Vignesh D. · March 14, 2026 · 5 min read

After the 2022 PCTC losses, hull and cargo underwriters have moved from "EV surcharge" to outright capacity withdrawal on certain routes. The fleet has to respond.

In 2022 a single PCTC casualty wiped out an estimated $400M+ across hull, cargo, and salvage. Underwriters absorbed it. The 2023–2024 wave was the inflection: capacity providers began declining renewals on EV-heavy trades altogether.

The pricing signal

Operators are now seeing two-tier quotes: a standard rate for ICE-only sailings and a materially higher rate when EV percentages cross thresholds — typically 15–25% of the deck mix. Some routes price beyond what the freight rate can carry.

What underwriters want to see

  • Per-vehicle thermal telemetry, time-series, retained.
  • A demonstrable detection-to-suppression interval.
  • Independent audit of the detection layer (not OEM self-certification).

The carriers that can show all three are starting to negotiate back to flat rates. The ones that cannot are quietly being repriced out of the trade.

Sources

  • IUMI — Marine Insurance Loss Reviews, 2023 and 2024 Conference Reports.
  • Allianz Global Corporate & Specialty — "Safety and Shipping Review" 2023 and 2024.
  • Lloyd's List — coverage of the MOL Felicity Ace cargo and hull loss (2022–2024).
  • TradeWinds — "Car-carrier underwriting under pressure" market reporting (2023–2024).
  • Marsh — "Marine Cargo Insurance Market Update 2024."
  • [VERIFY: 15–25% EV deck-mix threshold for two-tier quotes — operator/broker-internal range; not in public underwriter circulars.]
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